Diffusive Regenerative Combustion System Introduction

Guangdong Juchen Equipment Technology Co.,Ltd has over 16 years of professional dedication to the design,manufacturing,installation,and retrofitting of smart melting and casting equipment in the aluminum processing industry.It always sells well all over the world.

Our company committed to becoming continuous leader in “melting and casting” equipment.Our company’s main products include melting furnace series,casting equipment series,aluminum dross treatment series,environment protection dust collector series,scrap metal sorting system series……From casting to terminal,serving thousands of industries.

The Diffusive Regenerative Combustion System is an advanced industrial combustion solution that integrates the strengths of regenerative combustion and diffuse (or flameless/distributed) combustion. It is primarily used in various industrial furnaces and kilns to achieve two key goals: high energy efficiency and low nitrogen oxide (NOₓ) emissions.


Product Introduction

  • The combustion system consists of two heat storage tanks,and increases the system’s self-cleaning capacity,reduces heat storage volume dust and compaction,and extends the heat storage body’s cleaning cycle and service life;the combustion process realizes an intake-a box Emissions,classic combustion switching time,improve flame stability,reduce furnace pressure fluctuations,and achieve a furnace pressure equilibrium state where emissions are greater than combustion.
  • When the temperature in the furnace increases by more than 600°C,the system automatically switches from the rapid melting mode to the energy-saving mode.The regenerative burner reduces the gas supply and reduces the intake air volume,so that the natural gas achieves diffuse combustion in the furnace with uniform pressure Low unit energy consumption.

Main Application Areas

This system is widely used in high-temperature industrial heating processes, especially suitable for:

Non-ferrous metals

 – aluminium melting furnaces, holding furnaces, etc.

Iron and steel metallurgy

– reheating furnaces for rolling mills, etc.

Other industrial furnaces

– magnesium reduction furnaces, heat‑treatment furnaces, etc.

System Components and Working Principle

A typical diffuse regenerative combustion system consists of the following main parts:

Regenerative burners and regenerator media

– arranged in pairs, serving as the core heat‑exchange elements.

Burners

– for fuel injection.

Directional valves and control system

– to control the flow direction and system operation.

Fans and ductwork

– for supplying air and exhausting flue gas.


We can install the CMS system on different devices.The CMS is an industrial interconnection PaaS platform that provides customers with overall olutions for intelligent equipment systems and assists in the digital transformation and upgrading of users in the non-ferrous metal industry.It is very convenient to use.

By combining the energy-saving nature of “regenerative” technology with the environmentally friendly “diffuse” combustion characteristics, the Diffuse Regenerative Combustion System offers an advanced solution that balances both economic benefits and environmental responsibility for energyintensive industrial heating processes.

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