Welcome to Guangdong Juchen Equipment Technology Co.,Ltd.Our company is located in Nanhai District,Foshan City,Guangdoing Provinde.Guangdong Juchen Equipment Technology Co., Ltd.’s “aluminum melting furnace systems” are among its core product lines, offering highly efficient and energy-saving melting solutions for the aluminum processing and secondary aluminum industries.These systems are designed to achieve low metal loss,reduced energy consumption,high melting speed, and precise control of alloy composition.They are typically paired with the company’s high-efficiency energy-saving regenerative combustion systems to maximise thermal utilisation.
We have over 16 years professional dedication,design,manufacturing,installation,and retrofitting of smart melting and casting equipment in the aluminum processing industry.
Product Introduction
- This equipment is a kind of wide-section mold,which is used for vertical casting of hot top surface of aluminum;it is cooled by circulating cooling water in contact with it,and the bottom is drawn by an ingot matrix,thereby casting aluminum rods of standard cross-section.
- The mold can be cast with round or square bars.
- The product yield is high and the operation is simple and fast.
- Low maintenance cost and long service life.
Typical Working Process
The operation of this system can be summarised in the following steps:
Preparation
– Filtered molten metal is poured into the hot top.
Start of casting
– The hydraulic system drives the bottom support (e.g., shoe) to descend from the bottom of the mould.
Continuous casting
– The molten metal cools and solidifies inside the mould, forming a continuous ingot as the bottom support keeps moving downward.
End of casting
– When the predetermined length is reached, casting stops. The hydraulic system lifts the ingot out of the casting pit.
Post-processing
– The ingot is transferred to subsequent steps such as cooling, sawing, and stacking.
System Advantages
Improved internal quality
– Hot-top technology effectively reduces internal defects such as shrinkage cavities and segregation.
Better surface finish
– Combined with precision moulds and controlled cooling, it yields smooth‑surfaced castings.
High degree of automation
– Hydraulic systems are easy to control precisely with automation, reducing manual intervention.
High productivity
– Multiple ingots can be cast simultaneously, making it suitable for large‑scale continuous production.
Main Applications
Aluminium alloy round or square billets
– This is one of the most common uses, supplying feedstock for subsequent extrusion or rolling processes.
Automotive component casting
– For example,casting water-cooled engine blocks.
Our company product can install the CMS system on different devices.The CMS is an industrial interconnection PaaS platform that provides customers with overall olutions for intelligent equipment systems and assists in the digital transformation and upgrading of users in the non-ferrous metal industry.It is very convenient to use.The CMS system can provide web publishing and mobile apps that can be accessed anytime and anywhere through computers,tablets,and mobile phones.And it can integrate custom multilingual tools,allowing for the free addition of new languages,making it easy to switch between multiple languages.
The hot-top horizontal hydraulic casting system is a highly integrated casting solution. It ensures quality through hot-top technology, optimises space via a horizontal layout,and relies on a hydraulic system for strong and precise actuation.It is particularly well-suited for casting non-ferrous metals (especially aluminium alloys) where internal quality and production efficiency are critical.